Stackable container with a top chime

ABSTRACT

A container such as a beer keg includes a blow moulded container body and an injection moulded top chime  2.  The chime  2  has a continuous peripheral handle  20  which is joined to a central hub  21  by radial spokes  22,  with a peripheral skirt  24  which fits over the top portion of the container body. The base of the container body is formed with radial ridges  14  and intervening channels  15  producing a petaloid configuration. The ridges  14  are formed with integral foot-like projections  17  which locate within a recessed area of the chime bounded by the handle  20  to enable the containers to be stacked in a stable manner. The deepest part of the channels formed between the ridges  14  are conjoined to form a domed region  15  wall which merges into the side wall  10.  The contents of the container exert internal pressure on the bottom wall which has a low tendency to distortion in use.

TECHNICAL FIELD OF THE INVENTION

This invention relates to containers, particularly kegs, which are suitable for holding beverages such as beer or fruit juices or other liquids.

BACKGROUND

Kegs for holding beverages such as beer are traditionally made of metal. After use the keg is cleaned and re-filled so that the keg may be used many times during its lifetime. Increasingly though, kegs are used to transport the contents for long distances, sometimes between continents, and transport costs can make it uneconomical to return the kegs for re-use. There is also an environmental cost to be considered in transporting heavy containers for long distances, and in disposing of containers which consume a large amount of energy in their manufacture. It is therefore becoming more common to manufacture containers from lightweight inexpensive materials such as plastics, which are cheaper to manufacture and transport.

Kegs are traditionally provided with top and bottom chimes secured to opposite ends of a container body. The top chime provides handles for handling the kegs while the bottom chime provides a stable base upon which the keg may stand. The chimes also provide protection for the container body which is easily dented or damaged, particularly if the container is moved by rolling it on its side.

In plastic kegs the chimes are generally injection moulded and the container body is formed by blow moulding. Injection moulded chimes are strong and are capable of doing the same job as metal chimes. Furthermore, the top and bottom chimes can be designed to inter-engage with each other such that the kegs can be safely stacked during storage and transportation. However, manufacture of such chimes requires relatively expensive injection moulding tools and adds a significant amount to the cost.

The present invention seeks to provide a new and inventive form of keg or similar container which can be manufactured with reduced cost and energy consumption, which is easy to handle with low risk of damage, and which can stand in a stable condition, either alone or stacked with other similar kegs.

SUMMARY OF THE INVENTION

The present invention proposes a container which includes a container body and a top chime formed with a peripheral skirt and an integral continuous peripheral handle, the container body having a side wall, a top wall which is received within the chime, and a bottom wall,

characterised in that the bottom wall of the container is formed with ridges extending outwards from a central region, the ridges being shaped to support the container stably on a flat surface and to engage a recessed area of the top chime when one such container is stacked upon another in use.

In order to provide positive location with the top chime of another such container the ridges preferably include at least one foot-like projection which engages within the recessed area. The recessed area may be formed on the outer periphery of the chime or inset from its outer periphery.

The deepest parts of the channels formed between the ridges are preferably conjoined to form a domed region of the bottom wall which merges into the side wall. Such a configuration ensures that the bottom wall of the container is able to withstand internal gas pressures with little or no outward distortion.

The ridges and projections may be formed by a simple pressing or moulding operation, requiring a minimum amount of additional material. The contents of the container produce internal pressure on the bottom wall which, in its preferred configuration, has a high tendency to resist distortion.

BRIEF DESCRIPTION OF THE DRAWINGS

The following description and the accompanying drawings referred to therein are included by way of non-limiting example in order to illustrate how the invention may be put into practice. In the drawings:

FIG. 1 is side view of two stacked kegs in accordance with the invention;

FIG. 2 is an enlarged sectional detail of the stacked kegs, sectioned axially through the bottom ridges;

FIG. 3 is an axial section through the bottom of one of the kegs in between the bottom ridges; and

FIG. 4 is a sectional detail of a second form of keg in accordance with the invention, stacked one upon another.

DETAILED DESCRIPTION OF THE DRAWINGS

The drawings show two identical containers in the form of kegs for holding a pressurised beverage such as beer, which are stacked on upon the other. The kegs may be formed of plastics or other recyclable materials. As shown in FIG. 1, each keg comprises a keg body 1 and a top chime 2 which incorporates a valve assembly (not shown).

FIG. 2 shows, in axial section, the bottom portion of the upper keg which is supported on the top portion of the lower keg. The body 1 of each keg is formed in one piece, e.g. by blow moulding, and incorporates a cylindrical side wall 10, a domed top wall 11 incorporating a central neck 12, and a bottom wall 13. The neck 12 receives a valve assembly 4 provided with a draw tube 5 which extends to the bottom of the keg allowing pressurised liquid to be withdrawn from the bottom of the keg. When the valve assembly is not engaged by a suitable fitting it closes under spring pressure in known manner to sealably retain pressurised liquid within the container. Referring now to FIGS. 2 and 3, the bottom wall 13 is moulded to form six co-planar ridges 14 which radiate outwardly from a central region 16, thus providing the bottom wall with a petaloid configuration (like the petals of a flower). When the channels which are formed between the ridges 14 are viewed in axial section as in FIG. 3, the deepest part of those channels meet at central region 16 such that they are conjoined to form a continuous domed region 15 which merges smoothly into the cylindrical side wall 10. Such a configuration ensures that the bottom wall of the keg is able to withstand internal gas pressures with little or no outward distortion. The outermost end of each ridge 14 is formed with an integral downward projection 17, forming six integral feet which are capable of supporting the keg stably on a flat surface.

The top chime 3 is formed in one piece by injection moulding and includes a ring-shaped handle 20 joined to a central hub 21 by radial spokes 22. The handle 20 is also provided with axially-extending channel-shaped members 23 which connect the handle to a peripheral skirt 24 which fits closely over the upper end of the keg body 1. The handle 20 is formed as a continuous upwardly-open double channel, comprising a bottom wall 25, two upstanding middle and inner walls 26 and 27, and a shorter upstanding outer wall 28 forming an external step-like recess between the outer wall 28 and the adjacent inner wall 26. The top chime 3 may be secured to the keg body via the peripheral skirt 24 and may also be held in place by the valve assembly 4.

When the keg is filled, the contents of the keg exert an outward pressure upon the petaloid bottom wall 13 which is resisted by the domed region 15. The internal pressure is also exerted on the integral ridges 14 and foot projections 17 to ensure that the ridges and projections are held rigid and provide stable firm support for the filled keg. When one keg is stacked upon another the middle and inner walls 26 and 27 of the handle 20 provide firm support for the radial ridges 14, and the projections 17 locate within the external recess formed by the walls 26 and 28 to radially locate the upper keg relative to the middle wall 26.

It will be appreciated that although six ridges and foot projections are preferred since this number provides the greatest strength and stability, a greater or smaller number could be used.

The configuration of the base wall shown in FIGS. 1 to 3 provides maximum spacing between the projections 17 and provides the pressurised keg with a high level of stability when stood on a flat surface. FIG. 4 shows an alternative arrangement in which the foot-like projections 30 are formed part-way along the length of the bottom ridges 14 so that they locate with a central recessed area of the top chime 2 which is bounded by the inner wall 27 of the handle 20. Although the keg may be slightly less stable when stood on a flat surface the projections produce less stretching of the plastic during blow moulding and may therefore reduce the risk of weakness in the wall of the container body.

Whilst the above description places emphasis on the areas which are believed to be new and addresses specific problems which have been identified, it is intended that the features disclosed herein may be used in any combination which is capable of providing a new and useful advance in the art. 

1. A container which includes a container body (1) and a top chime (2) formed with a peripheral skirt (24) and an integral continuous peripheral handle (20), the container body having a side wall (10), a top wall (11) which is received within the chime, and a bottom wall (13), characterised in that the bottom wall (13) of the container is formed with ridges (14) extending outwards from a central region (16), the ridges being shaped to support the container stably on a flat surface and to engage a recessed area (26, 28) of the top chime when one such container is stacked upon another in use.
 2. A container according to claim 1 in which the ridges (14) include foot-like projections (17; 30) which engage within the recessed area (26, 28; 27).
 3. A container according to claim 2 in which the projections (17) locate within a recessed area which is formed on the outer periphery (20) of the chime.
 4. A container according to claim 3 in which the recessed area (17) is bounded by the handle (20) of the chime.
 5. A container according to claim 2 in which the foot-like projections (30) locate within a recessed area (27) which is inset from the outer periphery of the chime.
 6. A container according to claim 5 in which the recessed area (30) is bounded by the handle (20) of the chime.
 7. A container according to claim 1 in which channels are formed between the ridges (14), and the channels are conjoined to form an externally domed region (15) of the bottom wall which merges into the side wall (10). 